32+ Machines. One Facility. Zero Compromise on Quality.
Our 80,000 sq ft Ranjangaon plant operates under IATF 16949 and ISO 9001. We process 3,600 MT of polymers annually, supplying precision components to global OEMs.
MANUFACTURING PHILOSOPHY
Precision at Scale. Consistency in Every Batch.
Atharva Polymers operates a single, state‑of‑the‑art facility in Ranjangaon, Pune, employing 200 skilled personnel. This focused structure — a single location, one trained team, one quality system — ensures that every production run meets the same exacting standards, whether it's for a small appliance component or a critical automotive assembly.
Our manufacturing is driven by the IATF 16949 automotive quality framework, which mandates process control, traceability, and continuous improvement. Every raw material batch is verified, every process parameter is monitored, and every finished part is inspected against an approved control plan.
As part of the Atharva Group — which houses over 400 employees across 300,000 sq ft of integrated manufacturing space — we leverage shared expertise in metal fabrication, corrugation, and engineering to deliver end‑to‑end solutions from concept to completion.
FACILITY OVERVIEW
Atharva Polymers Pvt. Ltd.
Ranjangaon, Pune — established 2007
32+
Injection Moulding Machines
50T – 1,000T
Clamping Force Range
3,600 MT
Polymer Processing / Annum
106,000
sq ft (85,000 sq ft constructed)
View full capabilities ↓
From Raw Material to Finished Product
Fifteen defined stages govern every production run — from initial RFQ to final dispatch. Quality is embedded throughout — not inspected in at the end — under our IATF 16949 quality management system.
- 1
RFQ
Request for quotation received and reviewed. Scope, volumes, and commercial terms clarified with the customer.
- 2
DFM
QUALITY CHECKPOINTDesign for Manufacturability review. Part geometry, material selection, and mouldability analysed for production feasibility.
DFM report issued
- 3
Tool Design
Detailed injection mould design including gate placement, cooling channels, and ejection strategy.
- 4
Tool Manufacturing
Precision tool manufacturing using in‑house capabilities and trusted partners. Tool steel sourced and machined to specification.
- 5
T0 (First Tool Trial)
QUALITY CHECKPOINTFirst trial shots taken from the new tool. Initial samples inspected for dimensional accuracy and surface finish.
T0 samples reviewed
- 6
TF (Final Tool Trial)
QUALITY CHECKPOINTFinal tool trial after modifications. Production‑intent process parameters established.
TF sign‑off
- 7
PPAP
QUALITY CHECKPOINTProduction Part Approval Process. Full dimensional layout, material certification, and capability studies submitted.
Customer approval obtained
- 8
Raw Material Procurement
Polymer resins, additives, and masterbatches sourced from approved suppliers under our quality management system.
- 9
Incoming Material Inspection
QUALITY CHECKPOINTEvery incoming batch inspected against specification. Non‑conforming materials quarantined immediately.
100% incoming inspection
- 10
Material Preparation
Materials conditioned, dried, and prepared to validated parameters before processing.
- 11
Production
QUALITY CHECKPOINTInjection moulding on presses from 50T to 1,300T. Process parameters monitored continuously.
In‑process SPC monitoring
- 12
In‑Process Inspection
QUALITY CHECKPOINTDimensional and visual checks at defined intervals. First‑off samples verified before full run.
First‑article and periodic inspection
- 13
Final Inspection & Testing
QUALITY CHECKPOINTCompleted batches undergo final inspection against the control plan. Results recorded and traceable.
Per‑batch final inspection
- 14
Packaging & Labelling
Products packaged with full batch identification, quantity, and traceability information.
- 15
Documentation & Dispatch
Quality records, test reports, and delivery documentation prepared and dispatched with each order.
Ranjangaon, Pune — Atharva Polymers Pvt. Ltd.
A modern, 106,000 sq ft manufacturing facility (85,000 sq ft constructed) designed for precision injection moulding. The plant houses 32+ machines ranging from 50T to 1,000T, a dedicated tool room, quality laboratory, and automated inspection cells. Part of the Atharva Group's 500,000 sq ft integrated manufacturing campus.
Year Established
2007
Location
Ranjangaon MIDC, Pune
Workforce
200 skilled employees
Plant Area
85,000 sq ft
MACHINERY & EQUIPMENT
32+ Injection Moulding Machines. One Quality Standard.
Our machine park spans 50T to 1,000T clamping force, enabling everything from micro‑precision electronic parts to large structural automotive components. Advanced capabilities include 2K moulding and vertical moulding.
New‑Gen Milacron — 100T – 250T
High‑precision small‑ to medium‑sized parts · Caps and enclosures · Consumer goods. 5 machines
Milacron 450T Q‑Series — 450T
Medium‑sized structural parts · Automotive interior components · Industrial housings. 5 machines (1+4)
Servo Injection Molding — 50T – 1,000T
All‑electric / hybrid machines · Energy‑efficient, repeatable production · L&T Demag, Toshiba, Super Master. 19 machines across tonnages
Additional supporting equipment includes dehumidifiers, annealing ovens, chillers, grinders, anti‑static air guns, and fully automated SPM camera inspection stations.
View products manufactured on this equipment →QUALITY SYSTEMS
Quality Built into the Process, Not Added at the End
Our QMS is certified to IATF 16949 and ISO 9001. Every stage — from incoming material to dispatch — is governed by documented procedures, defined inspection criteria, and recorded results.
Microscope Analysis
High‑magnification surface and dimensional inspection for defect detection.
Moisture Analysis
Pre‑processing moisture verification to prevent hydrolysis and ensure part integrity.
Colorimeter Testing
Precise colour measurement for brand‑critical applications.
Gauges & MFI Testing
Mechanical gauges and Melt Flow Index tester for material property verification.
FARO Arm Inspection
Portable 3D measurement arm for complex geometry validation and first‑article inspection.
SPM Camera Inspection
Automated optical inspection with pass/fail overlay — zero‑defect assurance for high‑volume lines.
TESTING & VALIDATION
Verified to Specification, Batch by Batch
Incoming raw materials are verified against approved supplier specifications. Certificate of analysis is obtained and checked for each incoming batch.
During production, process parameters are monitored and dimensional checks carried out at defined intervals. First‑off samples are retained for traceability. Any out‑of‑tolerance condition triggers an immediate process review.
Finished goods undergo final inspection against the approved control plan before dispatch clearance. Inspection records are maintained and available to customers on request.
Every batch is supported by documentation including a certificate of conformance, batch number, and reference to the applicable quality records.
TESTING DOCUMENTATION PROVIDED
- Certificate of Conformance
- Technical Data Sheet
- Batch / Lot Identification
- Inspection Records (on request)
- Material Test Report (on request)
REQUEST TECHNICAL DOCUMENTATION
Specific test reports available for products supplied under IATF 16949 scope.
Request DocumentationCertifications & Quality Standards
Verified Quality Standards
CAPACITY & CAPABILITIES
Production Capacity for Demanding OEMs
Our Ranjangaon plant serves four industry verticals with 3,600 MT annual polymer processing capacity. Flexible scheduling and 200 dedicated staff ensure consistent, repeatable output.
32+
Injection Moulding Machines
50T to 1,300T clamping force
3,600MT
Annual Polymer Processing
Capacity for large‑scale programs
106,000sq ft
Manufacturing Footprint
85,000 sq ft constructed
200
Skilled Workforce
Dedicated to polymer division
INDUSTRIES SERVED
Including exports to the United States (Toro, Ditch Witch) and supplies to global OEMs like Haier, Godrej, Steelcase, Herman Miller, and L&T.
View products by industry →Inside the Ranjangaon Facility
Start a Conversation
Ready to Discuss Your Polymer Requirements?
Our team responds within one business day. For urgent inquiries, use WhatsApp.